The Accidental Smallholder Forum

Livestock => Pigs => Topic started by: HeronsReach on December 17, 2010, 09:48:56 pm

Title: Sellling Your Own Sausage
Post by: HeronsReach on December 17, 2010, 09:48:56 pm
We have been breeding saddlebacks for twelve months now, and have been selling the meat. This has been slaughtered and butchered by the abatour. We take orders from our customers they cut to order. The trouble with this is it costs a fortune and takes quite a chunk of our profit. If I were to do this myself, could it be done from our kitchen or would I have to have an all singing dancing butchers cutting room with washable walls and floors etc????
Title: Re: Sellling Your Own Sausage
Post by: Eve on December 17, 2010, 10:06:42 pm
Yes, you would have to abide by all the hygiene regulations.

 :wave:
Title: Re: Sellling Your Own Sausage
Post by: rbarlo32 on December 17, 2010, 10:20:04 pm
then you would have to get a hygine cert. food standards approval and a commercial setup. it will be cheaper to have your butcher to do it unless your planning large scale. your could haggle on price if your giving them lots of work.
Title: Re: Sellling Your Own Sausage
Post by: HappyHippy on December 17, 2010, 11:40:12 pm
There's a farmer near me who wanted to do his own - he ended up buying a butcher's shop rather than have to do all the alterations and become certified ! When it comes to selling to the general public it's probably less hassle to sell vodka than processed meat ! What are you paying for kill and cut ? It may be worth checking if there are any butchers or other slaughter houses in your area that are a bit more competitive price wise.
HTH
Karen
Title: Re: Sellling Your Own Sausage
Post by: oaklandspigs on December 18, 2010, 05:31:38 pm
Sorry, but am going to echo what everyone else says - the law is not on your side, you would easily spend a few thousand to create an area and you'd never make your money back unless your herd is a couple of hundred strong!





Title: Re: Sellling Your Own Sausage
Post by: robert waddell on December 18, 2010, 05:44:07 pm
i think you should add a nought on there the last time i heard of purpose built premises fully kitted out was over £20000 just pricing equipment block stainless table mincer sausage stuffer  slicer stainless bowls knives etc etc etc butchers block there was one in an auction in the summer £400 and it was stinking rotten  high capacity stuffer £20000 all bells and whistles it cost me about £2000 just to make the freezer shed presentable and that was o/h doing all the work
Title: Re: Sellling Your Own Sausage
Post by: JulieS on December 19, 2010, 02:49:10 am
I'd agree with about £20k - £25k. That's around the figure it cost us to convert part of a barn and to buy the machines, and that was with my husband doing all the work and with mostly previously used equipment.

There are lots of people selling secondhand stuff, you have to be really careful though because most of it is not great.  I'd recommend that you make sure you view everything before you buy.



Title: Re: Selling Your Own Sausage
Post by: HeronsReach on December 19, 2010, 11:45:02 pm
I've just had five pigs killed. They were turned into chops, joints, sausage and we had eight hams cured for £306 (including killing). I suppose its not a bad price but we really would like to do our own recipe sausage, but the cost your all quoting seem very prohibitive. Looks like we'll park that idea!!! :(
Title: Re: Sellling Your Own Sausage
Post by: robert waddell on December 20, 2010, 09:05:49 am
come on smallholders think on their feet scroung scavange and modify anything and everything butchers block make one either hornbeem or beach small to medium sized mincers/stuffers/slicers are not that dear liquiditation sales for stainless equipment or scrapies the list is endless
Title: Re: Sellling Your Own Sausage
Post by: oaklandspigs on December 20, 2010, 09:27:47 am
Have you a breakdown of those costs?

Butchering 8 yourself would take days and days without lots of practise and training, but if it's only the suasages you're interested in doing yourself, check out the local agricultural college.  Ours (Plumpton College on Sussex) hires out it's cutting room, so you could do sausages there. 

Of course if it's just for you and immediate family living with you, you can do sausages in your own home , but for 8 pigs that a lot of sausages !!
Title: Re: Sellling Your Own Sausage
Post by: robert waddell on December 20, 2010, 10:00:39 am
eight is an awfull lot of meat at the one time two at a time or three once you know what you are doing would be better some amount of chest freezers for eight
Title: Re: Sellling Your Own Sausage
Post by: HeronsReach on December 20, 2010, 10:03:21 pm
Where did the eight pigs creep in?????

I think I should rephrase the question

Does anyone know what the basic standards are to convert a solid block built garage into a cutting room???
Title: Re: Sellling Your Own Sausage
Post by: robert waddell on December 20, 2010, 10:17:37 pm
oaklands put 8 on their reply
drainage point in the floor
wash down walls tiled
two sinks with runninghot and cold water
sealed against vermin entry
lowered ceiling with special lighting watterprof
stainless tabels
plans drawn up and approved by building control and enviromental health
etc etc etc
Title: Re: Sellling Your Own Sausage
Post by: oaklandspigs on December 22, 2010, 05:32:29 pm
Where did the eight pigs creep in?????

I think I should rephrase the question

Does anyone know what the basic standards are to convert a solid block built garage into a cutting room???

Sorry  :-[ was me that quoted 8 - had just done a long answer to another forum question, and had not switched my brain.  However you quoted that you had just done 5, and this would still take ages to do yourself.

If you want to convert your garage (ignoring planning permission for change of use - which you may well not get esp. if residential area!), suggest you contact trading standards - many (but by no means all) are helpful, and will give you guidance.  Unfortunately some will just tell you to convert it and then they'll inspect and tell you what you have done wrong! 

Your original post was based on cost, and I feel you will never recoop costs unless you are going into this full time. 

Good luck whatever you decide to do
Title: Re: Sellling Your Own Sausage
Post by: Rockrothwell on December 23, 2010, 04:17:48 pm
The REAL problem, aside from the burocraps being on the take (read owned outright by the Bilderberg group), is finding an honest butcher... Maybe you will be the first on the planet!

Have you EVER heard of a butcher who buys meat?

Have you ever been to a livestock auction and seen what "upmarket" "respectable" retailers and butchers buy for YOUR table? Scare the bejesus out of you, guaranteed!

The only way to do it is to sell LIVE ANIMALS, then the services of feeding, handling, etc, slaughtering, butchering. Then you know what is going into it = crutial these days = and know that you are not getting YOUR carcass back (and not the seemingly standard "butcher switcheroo" )

Either that or do it yourself, or You could hire someone to come & slaughter it for you, so you know there's no behind your back fiddle,  or you can send it to an abatoir to do "the deed", bring it home & cut it up on your kitchen table. If you go the abatoir route, you can watch the whole process. if they will not allow you to watch, go elsewhere as they are clearly trying to hide something.

Doing your own butchering Might not be as pretty as packages from the shop, but what's inside willc be a known quantity, not filth, deception, injected water, fillers in sausages, someone elses year old carcass, weights with thumb on scale.

Sadly, this is the voice of experince.
Title: Re: Sellling Your Own Sausage
Post by: Padge on December 27, 2010, 09:22:05 am
that's a particularly harsh view ???   and would slap marking not ensure you got your own pigs back?
Title: Re: Sellling Your Own Sausage
Post by: robert waddell on December 27, 2010, 11:09:43 am
slapmarking is a form of tattooing(to survive the scalding process) not all tags survive this process padge
the harsh view i am presuming is rockrothwells post
i have discounted this only time will tell i dont want to go back in the bad baby corner for a gut felling
Title: Re: Sellling Your Own Sausage
Post by: Padge on December 27, 2010, 03:22:33 pm
It was indeed Lilian.................the part about dishonest butchers switching carcasses............................so how exactly would you ensure getting your own back if a slapmark tattoo doesn't necessarily survive?

And i'm sorry but the latter part of your reply i didn't understand......mind you i'm doing well at getting the wrong end of the stick today all round ::)
Title: Re: Sellling Your Own Sausage
Post by: Hilarysmum on December 27, 2010, 03:34:20 pm
I have never had a slap mark not survive.  I have known of "accidents" in the abattoir when a good gos gilt complete with head and tail was mistakenly switched for a "prime supermarket white pig" tail and headless.
Title: Re: Sellling Your Own Sausage
Post by: robert waddell on December 27, 2010, 04:13:22 pm
as HM says accidents do happen or swappage we have heard it quite a lot dont just accept it shout scream swear and make a nuisance of yourself after all it is theft and most of all post it here and tell everybody about it
 and the latter part padge (rockrothewell) thats his first post ????? something just does not gell
Title: Re: Sellling Your Own Sausage
Post by: HeronsReach on December 27, 2010, 11:32:20 pm
Errrr and as was saying

Can anybody give me rough idea what you need to convert a modern garage into a cutting room

IE Floors surface, wall coatings, lighting, ceiling etc
Title: Re: Sellling Your Own Sausage
Post by: Padge on December 28, 2010, 06:13:37 am
...............apologies for straying off topic Heronsreach   but i kinda think several people already answered your question and it was looking a little impractical for you :-\      have to say tho the 306 you paid for 5 prepared inc sausages and ham(less i misunderstood) seemed pretty reasonable to me...........we had a quote from butcher to cut only of £50 per pig :o             as ours are just for ourselves we butcher our own ;)
Title: Re: Sellling Your Own Sausage
Post by: HappyHippy on December 28, 2010, 06:19:37 am
HeronsReach, I think you'd be best to get in touch with your local planning department and building control to get their advice on the standards required and also (as it would be a business, I assume) to check that you'll actually be granted permission for the conversion.
Sorry can't be of more help  :-\
Title: Re: Sellling Your Own Sausage
Post by: JulieS on December 28, 2010, 07:40:28 am
I agree with HappyHippy.  It's also worth contacting your local Environmental Health people too.  They were very helpful when they came out before we started the conversion.

Title: Re: Sellling Your Own Sausage
Post by: HeronsReach on December 28, 2010, 11:08:40 pm
Yes I think you're all right. We need to start at the top as i'm sure that different rules apply to different areas and planning rules are very subjective. Thanks to all that commented

PS I wasnt being stroppy about moving off topic, I was just bemused how we ended up on slap marks from cutting rooms ;)
Title: Re: Sellling Your Own Sausage
Post by: robert waddell on December 29, 2010, 12:18:31 am
get them to put it in writing what spec they require any changes get that in writing also just to be on safe side and it will be expensive if you get tradesmen to do it